Machining of difficult-to-cut materials Product List and Ranking from 18 Manufacturers, Suppliers and Companies

[Glass Processing Case] Difficult-to-Cut Material Processing

Examples of difficult machining of various glass materials using processing know-how cultivated over several decades.

In our glass processing business, we provide specialized glass processing and consistent processing services. This document introduces examples of "difficult-to-cut material processing" applied to materials such as sapphire glass, Pyrex tubes, and Tempax glass. With decades of accumulated processing know-how, we can achieve damage-free processing that reduces "chipping and flaking." Please feel free to consult us. 【Processed Materials】 ■ Sapphire Glass ■ Pyrex Tubes ■ Tempax Glass *For more details, please refer to the PDF document or feel free to contact us.

Company：ディー・アール・エス（DRS)
Price：Other

Processing Contract

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Difficult-to-machine materials processing (Hastelloy, Inconel, titanium, etc.)

Essential hard-to-cut materials for "monozukuri"! Introducing the reasons for their attention and the industries that require them.

Difficult-to-machine materials are currently experiencing a growing global demand. It is expected that their importance in manufacturing, both domestically and internationally, will continue to increase in the future. On our website, "Difficult-to-Machine.com" (Itec Co., Ltd.), which specializes in the processing of difficult-to-machine materials such as Hastelloy and Inconel, we provide information on the reasons why these materials are gaining attention and the industries that require them. 【Main Examples of Difficult-to-Machine Material Usage (Partial)】 ■ Aircraft ・Aluminum alloys/Titanium/CFRP (Carbon Fiber Reinforced Plastics) ■ Jet Engines ・Inconel/Hastelloy/Stainless alloys ■ Reactors ・Stainless alloys/Inconel/Heat-resistant alloys *For more details, please refer to the related links. For further inquiries, feel free to contact us.

Company：アイテック
Price：Other

Processing Contract

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[Machining Examples of Difficult-to-Cut Materials] Inconel Housing

Made from Inconel 718! The key point is how to perform the rough machining.

We would like to introduce a case study of the production of "Inconel housing" conducted by Aitec Co., Ltd. This product involved a significant amount of material removal, so the key point was how to perform rough machining. We took our time with the rough machining to prevent thermal deformation of the base material. For the wall thickness of approximately 3mm with a tolerance of 0.02mm, we created a fixture during the finishing process to ensure that no deformation from clamping or chatter due to the thin wall occurred, allowing us to finish within the specified tolerance. [Case Overview] ■ Material: Inconel 718 ■ Machining Process: Turning and Cutting *For more details, please refer to the PDF document or feel free to contact us.

Company：アイテック
Price：Other

Processing Contract

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Special shapes (composite R shapes) in the nuclear power field [Inconel R processing]

Leave the special shapes of Inconel to us! We have numerous achievements in the nuclear power sector!

This product is a component used in the nuclear field, machined from Inconel 600, which is known for its heat-resistant alloy properties. Generally, precisely overlapping complex R shapes require complicated 3D machining data using a ball end mill, which significantly increases programming time and machining duration. Our company has many years of machining experience with Inconel and can select the optimal machining conditions. We can derive the optimal machining time and minimize labor hours. If you have any issues with Inconel machining, please feel free to consult us first.

Company：今橋製作所
Price：100,000 yen-500,000 yen

Other energy equipment

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Video Explanation: Key Points of Heat Treatment and Surface Treatment for High-Precision Parts <Part 1>

What designers should know! Here are the key points for heat treatment and surface treatment of high-precision parts.

Thanks to your support, our company has received various inquiries from customers, among which we often hear requests such as "I want to increase hardness through heat treatment" and "I want to improve precision through surface treatment." However, in reality, while the materials and actions are determined, there are often cases where other factors are not decided, leading to thoughts like, "Wouldn't it be better to do it this way?" or "Isn't there a significant risk with the desired heat treatment?" We have prepared content that will be useful for designers and developers, so please take a look at the related videos below. *For more details, please refer to the PDF materials or feel free to contact us.*

Company：今橋製作所
Price：Other

Contract manufacturing

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[Data] Key Points for Cost-Effective Design - Convex, Concave, and Tapping Processing Edition

Tips for shortening processing time and methods to reduce the risk of tool breakage, explained clearly with diagrams.

This document is the "Convex, Concave, and Tapping Processing Edition" on the key points of cost-effective design where differences can be made. It includes questions such as, "How can we prevent increased processing time due to tool tip deflection in pocket machining?" and "What is the appropriate radius for the fillet to prevent stress concentration at the base of protruding shapes?" These points are provided to achieve high-precision machining while keeping costs down. [Contents] ■ Precautions for pocket machining ■ Precautions for fillet radius on protruding shapes ■ Precautions for tapping on plates ■ Precautions for machining small-diameter screw holes in difficult-to-cut materials *For more details, please refer to the document. Feel free to contact us with any inquiries.

Company：今橋製作所
Price：Other

Processing Contract

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Molybdenum Reflector [Rare Metal (Difficult-to-Cut Material) Processing]

Leave the processing of molybdenum to Nowbashi Manufacturing!

This product is a reflector used in testing equipment. The material is pure molybdenum, and the size is 0.5t × φ30. Rare metals, including molybdenum, are high-hardness materials that are particularly difficult to machine. Machining difficult materials requires careful selection of processing conditions and tools, making it a technical challenge. Our company has extensive experience in machining difficult materials such as rare metals and possesses a wealth of processing know-how, enabling us to achieve precise machining. Additionally, we can also handle material procurement for machining difficult materials (including rare metal processing), so please feel free to consult with us.

Company：今橋製作所
Price：10,000 yen-100,000 yen

Testing Equipment and Devices

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Case study materials giveaway! For machining difficult-to-cut materials... Takahiro Electric Co., Ltd.

Pursuing precision (±3μ level), difficult-to-cut materials, rare materials, complex shapes, and eye-catching processing! We are currently offering free case study materials that explain our processing technology!

At Koyou Electric Co., Ltd., we pursue precision machining (±3μ), challenging materials, rare materials, complex shapes, and aesthetically pleasing processing. We work with difficult-to-machine materials such as tungsten, molybdenum, kovar, nickel, and tantalum! Utilizing machining, lathe processing, grinding, tapping, and external threading! 【Content included in the materials (a portion is introduced)】 ■ Processing examples of pure tungsten (purity: 99.95%) - M3 screw processing - wall thickness 0.2mm - hexagonal hole processing, etc. ■ Processing examples of pure molybdenum ■ Processing examples of kovar ■ Processing examples of pure nickel ■ Other examples of difficult-to-machine materials, etc. *For detailed examples, please refer to the PDF available for download.

Company：高洋電機
Price：Other

Processing Contract

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Leave the cutting of difficult-to-machine materials to us! [Free case study materials!]

High precision (±3μ level), capable of processing difficult-to-cut materials (such as tungsten) and rare materials (such as platinum), complex shapes, and mass production!

Do you have any of these concerns? "I can't process difficult-to-cut materials." "They can't accommodate mass production." "I want high-precision processing, but I can't find a contractor." At Koyo Electric Co., Ltd., we pursue precision processing (±3μ), difficult-to-cut materials, rare materials, complex shapes, and aesthetically pleasing processing. We have numerous achievements with difficult-to-cut materials such as tungsten, nickel alloys, nickel, and tantalum! We will respond using machining, NC lathe processing, 5-axis processing, and grinding. 【Features】 ■ Processing of difficult-to-cut materials (tungsten, nickel alloys, platinum, pure silver) ■ High-precision processing (diameter accuracy ±3μ, roundness 1μ, flatness 2μ, surface accuracy 0.4Ra) ■ Accommodates mass production (from 10 to 10,000 pieces) If you have any other concerns regarding metal processing, please feel free to contact us! *For details of the case studies, please view the PDF available for download.

Company：高洋電機
Price：Other

Processing Contract

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Numerous achievements in the aerospace and space fields! In-house integrated production! High-quality machining of difficult-to-cut materials.

With numerous delivery examples, we have been engaged in special metal processing for the aerospace and defense sectors for over 50 years. Our consistent production from processing to inspection ensures reliability.

Yoshimatsu Manufacturing Co., Ltd. specializes in the processing of special metals such as titanium, cobalt, and nickel alloys, which are used in aircraft engines. Our company has a strong track record of deliveries in the defense, aerospace, and commercial aviation sectors. Additionally, by obtaining Nadcap certification in four categories, we are able to accommodate special processes. 【Examples of Manufacturing Technologies】 ■ Electric heating forming of titanium alloys ■ Press forming ■ Fluorescent penetrant testing ■ TIG welding ■ Laser processing *For more details, please refer to the PDF materials or feel free to contact us.

Company：吉増製作所
Price：Other

Plastic processing machines (cutting and rolling)

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Proposal for machining difficult-to-cut materials VA and VE.

By establishing a consistent in-house system based on accumulated know-how, we achieve cost reduction while maintaining quality and reliability!

Our company, which specializes in the machining and cutting of difficult-to-machine materials such as Hastelloy and Inconel, offers proposals for "VA/VE" aimed at cost reduction. For those who are facing challenges such as "the machining process is too labor-intensive" and "I want to reduce costs but cannot compromise on quality," our professionals in difficult-to-machine materials provide a one-stop service. By eliminating waste and promoting efficiency, we achieve significant cost reductions together with our customers. 【Points for Cost Reduction at Each Manufacturing Stage】 ■Machining - Design considering tools, materials, and precision ■Sheet Metal Processing - Understand the characteristics of the equipment used for the products ■Material Selection and Surface Treatment - Consider necessary functions, materials, and surface treatments in advance during the design phase ■Welding and Assembly - Design to ensure smooth welding operations - Shape considering ease of assembly and maintainability *For more details, please refer to the PDF document or feel free to contact us.

Company：アイテック
Price：Other

Other machine tools

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A must-see for those struggling with machining difficult-to-cut materials! Introducing a specialized site for machining difficult materials!

One-stop service with consistent processing! We will meet our customers' expectations with our unique know-how! Additionally, we plan to introduce a new surface grinding machine in June 2024!

At "Difficult Material Processing.com," which specializes in machining difficult materials such as nickel alloys, we accept inquiries regarding difficult material processing where finding a processing destination is challenging. For those facing concerns like: “Difficult materials require too many man-hours…” “I want to reduce costs, but I can't compromise on quality…” Our professionals in difficult material processing offer a one-stop service. Additionally, we plan to introduce a high-precision surface grinding machine (Model: SGE-520SLD2-Zero3) manufactured by Nagase Integrex in June 2024. This grinding machine will enable the shaping of grinding wheels through CNC control, allowing us to perform grinding operations on shapes that previously could only be machined. It will achieve micron-level inclined processing, making it possible to meet the high-precision grinding requirements of the optical lens industry. 【Features】 ■ Commitment to 0.001 precision, handled with our own grinding and polishing machines ■ Commitment to quality through post-processing heat treatment and surface treatment ■ Commitment to creating quality within the process *For more details, please refer to the PDF document or feel free to contact us.

Company：アイテック
Price：Other

Processing Contract

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Difficult-to-machine materials: Hastelloy

Careful attention is required for cutting processes! Among difficult-to-cut materials, there are those that are particularly challenging.

"Hastelloy" is excellent in heat resistance, corrosion resistance, oxidation resistance, and high-temperature properties, and is used in fields such as aerospace, space, and nuclear power. The reasons it is difficult to machine include high-temperature strength, susceptibility to work hardening, high affinity with tool materials, and poor thermal conductivity. Choosing the right tools is challenging, and machining requires utmost care, making it a material that is particularly difficult to work with among hard-to-machine materials. 【Features】 ■ Excellent heat resistance, corrosion resistance, oxidation resistance, and high-temperature properties ■ Used in fields such as aerospace, space, and nuclear power *For more details, please refer to the PDF document or feel free to contact us.

Company：アイテック
Price：Other

Processing Contract

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Machining services for difficult-to-cut materials

Specialized in processing difficult-to-cut materials, focusing on high melting point metals! Leave it to us for material selection proposals and assistance in new product development.

Our company specializes in the processing of high melting point metals known as "difficult-to-machine materials," such as tungsten, molybdenum, and tantalum. Utilizing our domestic and international factories and unique network, we offer a one-stop service from material procurement to processing. We also accommodate prototype requests in small lots, so please feel free to contact us. 【Features】 ■ Expertise in processing high melting point metals known as "difficult-to-machine materials" ■ Know-how in "unit products" cultivated in the semiconductor field ■ One-stop service leveraging our domestic and international factories and unique network ■ Capability to handle prototypes in small lots ■ Delivery to customers while maintaining high quality *For more details, please refer to the related link page or feel free to contact us.

Company：クリエイティブテクノロジー
Price：Other

Processing Contract
Contract manufacturing
Other contract services

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Difficult-to-machine materials processing

Cutting processing of materials with one or two quirks! We also handle difficult-to-cut metals such as molybdenum and tungsten.

Sekidai Industrial Co., Ltd. specializes in "difficult-to-cut material processing." This processing involves machining materials that are difficult to handle during cutting using machining centers and lathes. It is the cutting of materials that have unique challenges compared to common cutting materials like aluminum and stainless steel. Difficult-to-cut materials include "hard-to-cut metal materials," "metal materials that are prone to ignition," and "materials that easily lose their shape." 【Characteristics of Difficult-to-Cut Materials】 ■ Metal materials with high cutting resistance and are hard to cut ■ Metal materials that are prone to ignition during cutting ■ Materials that crumble and lose their shape during processing *For more details, please refer to the PDF document or feel free to contact us.

Company：セキダイ工業
Price：Other

Processing Contract

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Machining of difficult-to-cut materials Product List and Ranking from 18 Manufacturers, Suppliers and Companies

Machining of difficult-to-cut materials Manufacturer, Suppliers and Company Rankings

Machining of difficult-to-cut materials Product ranking